| T.R | Title | User | Personal Name
 | Date | Lines | 
|---|
| 531.1 | Tourque it as spec'd | PACKER::GIBSON | Have SCUBA, Will Travel, Dtn 225-5193 | Sat Oct 07 1989 18:35 | 11 | 
|  |     Dan 
    Look up under the trim tab, there is a sixth bolt that hold the lower
    uint on your engine. Don't force it.
    
    The pump will come apart with three screws. Be sure to line up the "o"
    ring on the steel tube when you realign the unit. slide the lower unit
    up gradually as you tighten the nuts on eather side and the bolts fore
    and aft.
    
                      Walt
    
 | 
| 531.2 | Still can't separate. | UNXA::GUSTAVSEN |  | Sun Oct 08 1989 07:59 | 8 | 
|  |     
    Excellent catch Walt,... I did look under there earlier, and what
    I saw looked like part of the moulded casing, due to all of the
    decomposed zinc around it. So I scraped it all off, and removed
    the bolt. Now I have a very slight hairline sepparation around the
    seam. However it will go no further. I have tried tapping on the
    bolt heads a bit, but I am concerned about causing damage to the
    threads.
 | 
| 531.3 | Got it apart! | UNXA::GUSTAVSEN |  | Mon Oct 09 1989 08:08 | 19 | 
|  |     
    
    	I did spend about another 3-4 hours prying and tapping, and
    finally I got it appart without any damage.
    	The manual sure didn't indicate the difficulties involved. Is
    there a special tool used by the dealerships to separate this part
    of the drive?
    	When I removed the impeller, I noticed that 2 of the blades
    did have cracks, and they had all developed a set. I had also noticed
    that the top of the impeller housing had melted a little from the
    rubber slinger. This was possibly due to the lack of water I guess
    at one time in the past. I will have to check if this needs to be
    replaced also.
    I guess it was worth the effort afterall....       
    
    	Thanks for the help Walt,
    
    		Dan
    
 | 
| 531.4 | WHile you have it apart.... | ULTRA::BURGESS | Plywood product platform performance person (P5) | Mon Oct 09 1989 09:32 | 17 | 
|  | re                       <<< Note 531.3 by UNXA::GUSTAVSEN >>>
>                               -< Got it apart! >-
>    I guess it was worth the effort afterall....       
	The reassembly will require the real  "EFFORT";  getting the 
shift spine to line up can be a real pain, I think the manual 
recommends that you put it all in neutral, but mine goes back easier 
if its in forward gear.
	For the trouble you are going through I'd recommend that you 
replace the pump housing - I'd guess you  WILL NOT  want to do this 
again next year.
	Reg
 | 
| 531.5 | Snug it up to your own specs | MILKWY::MBREAULT |  | Mon Oct 23 1989 10:17 | 14 | 
|  |     
    YES  Do replace the pump housing and the water feed tube.  Also,
    tape , (electrical) over the drive shaft splines when you put the
    new "O" ring into the water pump assembly....Even though you can't
    see it...the splines can really do a nasty job on the "O" ring.
    
    Don't torque the lower unit to factory specs.  The housing alone
    costs about a grand and that's without the gears!  Snug it up...
    you have to use YOUR own judgement.  I agree with the forward gear
    scenario.  My manual said neutral but forward worked much better 
    for me.
    
    _mb
                                
 | 
| 531.6 | Merc I/O info request | KAHALA::SUTER | Never too Hot! | Wed Nov 03 1993 13:14 | 18 | 
|  | 	Moved by moderator
    	------------------
    
              <<< VICKI::SIE$DATA1:[NOTES$LIBRARY]BOATS.NOTE;1 >>>
                                -< Powerboats >-
================================================================================
Note 1124.0                   Merc I/O info request                   No replies
QETOO::BURKE                                          9 lines   3-NOV-1993 12:31
--------------------------------------------------------------------------------
    I am looking for info on servicing the alpha I merc IO. Specificaly
    removing the drive for the 12 month service. Has anyone done this and
    should I try it or take it to the Merc people. I have all kinds of
    tools etc.
    
    				Thanks 
    
    				Kevin
    
 |